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Two-modes butyro-nitrile glove production line.


1.     For double-modes butyro-nitrile glove production line, process speed is 32m/min, or 160/min. Drive chain pitch is 100mm.
2.    Area of Production workshop is (2x15) X220m, excluding auxiliary workshop. Workshop height is 13m, which has 4 production lines.
3.    Technical Process is the closed continuous production line for the double-mode butyro-nitrile glove production line. According to the technical process, it can be divided into five stages. The details are as follows:
(1) Online ceramic hand mold is cleaning and preparing. It includes first pickling, secondary pickling, water washing, first alkali washing, secondary alkali washing, plate brushing, pan brushing, roller brushing, water washing, hand mold pre-drying, immersion solidification agent, coagulant drying. This stage completes the online ceramic hand mold clearing, coagulant, drying, in preparation for subsequent leaching glue.
 (2)  Film molding: first glue tank immersion, first leaching drying, secondary glue tank immersion, secondary drying, leaching 1, leaching 2, roll lip 1, roll lip 2, leaching 3, leaching 4, leaching 5. This stage finishes the molding of the glove film.
(3) Film vulcanization includes two processes, wet vulcanization, dry vulcanization. This stage completes the vulcanization of the glove film, and the production of glove products is molded.
(4) Glove chlorine washing/drying includes natural cooling, three-times water cooling, three-times chlorine washes, two times medium, three-times rinses, immersion glove smooth liquid, last drying. This phase completes the production of glove products.
(5) Glove off-line packaging sets up two position releases, two position packaging. Production line runes continuous production. Online ceramic hand molds repeat No1 process.
4.Producing Equipment
The main equipment of the production line includes the process transmission line, a variety of process tanks (acid tanks, alkali tanks, sinks, chlorine washers, and tanks, glue tanks, coagulant tanks, cooler tanks), a variety of process section ovens (pre-drying ovens, coagulants) Ovens, glue ovens, glue two ovens, wet vulcanized ovens, dry vulcanized ovens, coolant ovens). Process must be necessary linking equipment (draining, droplets, natural cooling, lip-rolling equipment), off-line equipment (release, packaging). Process transmission line is to meet the needs of two-hand mold production. Chain transmission has the main rail and auxiliary rail.  According to the process line layout, it has two transmission stations, configuration of the spread device and chain tightening device. Each oven adopts the heating method inside and outside by thermal oil, and with the circulation outside the fan. And the oven temperature control is automatically adjusted. Each process tank is heated with thermal oil/or steam.
The auxiliary equipment of the production line includes material preparation, storage, transshipment and so on for each process section.
The production line electrical control system uses PLC and the computer to complete the process monitoring. The computer function is of monitoring production line process, process parameters, with parameter settings, data storage, historical data query.
4.Annual production glove capacity is 1.15 billion (one workshop has 4 production lines), according to the monthly working time of 26 days, 24h per day, and continuous production calculation,
The annual output value is 1.035 billion yuan, profits up to 100 million yuan (RMB), according to the glove price of 0.9 yuan (RMB) per a glove.
Shijiazhuang zhongtian furnace and kiln engineering Co., Ltd.
Head Office:A1013 Lecheng Plaza,Huai'an West Road,Shijiazhuang,China
Tel : 0311-83803118 83626381 87668075   Mobile:13803110983 13249341378